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Guidelines for Composite Parts and Structures Design & Manufacture

Detailed Design Guidelines and Information

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To assist part design:

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Applications concept evaluation

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Structural approach options

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Materials selection

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Stress calculations and analysis techniques for lay up definition

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Process technique selection

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Mould tool design

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Assembly technique and fastening and bonding detailing

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Structural validation and certification

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Process Technology Descriptions

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Process technique benefits and drawbacks

 

Step by step manufacturing details

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Materials required

An Interactive tool for Materials and  Process Selection

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A YouTube introduction

https://youtu.be/b3AzkHIWPQQ

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A Materials and Processes selection and comparison tool for any part or structure using 200  materials and process options

 

Weight & manufacturing cost comparison of viable options

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Comparison with aluminium and steel weight and manufacturing cost

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Fibre types, fabrics, matrix resins, prepregs and moulding compounds

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Descriptions

 

Suitability for processes

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Suppliers

Successful Applications

 

Application requirements and key design factors

 

Materials selected and why

 

Manufacturing processes used and why

 

Benefits and challenges

 

Estimated manufacturing cost 

Abstract Brain Illustration

Design, materials, manufacturing technology

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Case studies:

 - focused on client sector

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Practical demonstrations

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Client location based

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2 or 3 days

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E Vehicle Battery Casings with JLR and Nissan

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Results from the advanced Propulsion Centre / industry funded ARCS project 2018-2022

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Design and Development of demonstrator structures

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